Bitumen Asphaltive · Middle East Supply Desk
Liquefied petroleum gas · EN 589 / ASTM D1835

LPG: Composition, Specification, Safety and Export Supply

LPG is traded as commercial propane, commercial butane or a propane–butane mixture, and the ratio between the two is the single commercial variable that decides vapour pressure, cold-weather draw-off and energy per litre of tank. This page sets out the EN 589 and ASTM D1835 requirements with the test methods behind them, the physical data needed to size storage and shipping, the filling and vapour-pressure arithmetic, and a full handling and fire-safety section.
−42 °CPropane boiling point
270 : 1Liquid to gas expansion
2.1–9.5 %Propane flammable range in air
185 mg/kgD1835 sulphur, commercial propane
Composition

What LPG is, and why the mix ratio is the first commercial decision

LPG is not one substance. It is a family of light hydrocarbons that are gases at ambient conditions but turn liquid under modest pressure, and the proportions inside the cargo are what the buyer is really specifying.

The two components that matter commercially are propane (C3H8) and butane (C4H10, present as n-butane and isobutane). Both liquefy at ambient temperature under pressures a steel cylinder handles easily, which is what makes the product portable at all: as a liquid it occupies roughly a two-hundred-and-seventieth of the volume it would occupy as a gas. Smaller quantities of ethane, propene and the butenes are normally present depending on where the stream came from.

The three commercial grades

  • Commercial propane. Predominantly propane, with a boiling point near minus 42 °C. It vaporises reliably in cold weather and therefore carries the highest vapour pressure and the heaviest vessel design duty.
  • Commercial butane. Predominantly butane, boiling near minus 0.5 °C. Low vapour pressure, more energy per litre of tank, and useless as a vapour-draw fuel once the ambient temperature approaches freezing.
  • Propane–butane mixture. The most widely traded form outside North America, quoted as a ratio — 70/30, 50/50, 30/70 by liquid volume. Everything about the mixture's behaviour sits on a line between the two pure components.

Why the ratio is the specification

Two cargoes can both be called LPG, both pass every purity line on the certificate, and behave completely differently in the receiving market. A 30/70 propane–butane mixture landed in a country with sub-zero winter nights will leave liquid butane sitting unvaporised in the bottom of the cylinder while the customer complains that the gas ran out early. The same mixture in a Gulf or South Asian market performs perfectly and gives the user more megajoules per cylinder than a propane-rich alternative.

The ratio also governs the pressure rating your storage and your ship must carry. Commercial propane develops roughly 1270 kPa gauge at 40 °C; commercial butane develops roughly 280 kPa at the same temperature. A receiving tank or ISO container designed around butane service cannot take a propane cargo. This is the single most common mismatch in first-time LPG transactions, and it is settled by writing the ratio, with a tolerance and a test method, into the contract.

Where the molecules come from

LPG reaches the market by two routes, and the route shapes the composition. Gas processing recovers propane and butane as natural gas liquids when raw associated or non-associated gas is stripped and fractionated; this material is essentially saturated, with very low olefin content. Refinery production yields LPG from crude distillation overheads, catalytic cracking, reforming and hydrocracking; these streams carry propene and butenes, and refinery-derived LPG therefore needs closer attention to diene content, evaporation residue and odour stability. A buyer specifying LPG for petrochemical feed rather than fuel almost always cares about this distinction, because the olefin content is either the point of the purchase or an impurity in it, and nothing else on a standard certificate reveals it.

Autogas, cylinder gas and feedstock are different products

The word LPG covers all three, but the acceptance criteria diverge sharply. Automotive LPG in Europe is controlled by EN 589, which adds a motor octane number floor and a diene ceiling that no fuel-gas specification contains. Cylinder and bulk fuel gas is normally bought against ASTM D1835 or a national equivalent derived from it. Petrochemical feedstock is bought against a composition envelope by gas chromatography and is very often supplied unodorised, which is a safety-critical difference that must be stated on the face of the contract rather than assumed.

Technical data

ASTM D1835 requirements for commercial LPG grades

ASTM D1835 is the specification most export LPG contracts outside Europe are written against. It defines four grades and, unusually for a petroleum specification, it does not fix composition by percentage for the commercial grades — it fixes behaviour, through vapour pressure and the 95 percent evaporated temperature.

Requirements of ASTM D1835 for commercial propane, commercial butane, propane–butane mixtures and special-duty propane HD-5. Note that the total sulphur ceiling is not the same for every grade.
PropertyTest methodUnitCommercial propaneCommercial butanePB mixturesSpecial-duty propane (HD-5)
Vapour pressure at 37.8 °C, maxASTM D1267 / D6897kPa gauge143448314341434
Volatile residue — temperature at 95 % evaporated, maxASTM D1837°C−38.32.22.2−38.3
Residual matter — residue on evaporation of 100 mL, maxASTM D2158mL0.050.050.050.05
Oil stain observationASTM D2158passpasspasspass
Copper strip corrosion, 1 h at 37.8 °C, maxASTM D1838classNo. 1No. 1No. 1No. 1
Total sulphur, maxASTM D6667 / D2784mg/kg (= ppm by mass)185140140123
Hydrogen sulphideASTM D2420passpasspasspass
Free water contentvisual examinationnonenonenonenone
Moisture content — valve freeze testASTM D2713passnot specifiednot specifiedpass
Propane content, minASTM D2163liquid volume %90
Propene (propylene) content, maxASTM D2163liquid volume %5
These are the published requirements of the standard, reproduced for technical orientation. They are not a contractual guarantee for any particular cargo. The binding values for a shipment are the ones written into the sales contract and evidenced by the parcel Certificate of Analysis, and a contract that names a grade without naming the governing standard and edition has left its acceptance criteria undefined. Three points on the table itself. First, the vapour pressure figures are ceilings, not targets: pure propane sits near 1200 kPa gauge at 37.8 °C, and the 1434 kPa allowance exists to accommodate the ethane and propene that real commercial streams carry. Second, the sulphur ceiling is not one number across the grades — 185 mg/kg for commercial propane, 140 mg/kg for commercial butane and for propane–butane mixtures, 123 mg/kg for special-duty propane. All four derive from the same historic volumetric limit, so the mass-based figure falls as the molecular weight of the grade rises; a contract that writes "185 mg/kg, ASTM D1835" against a butane or a mixture has quoted the wrong grade's limit and given away 45 mg/kg. Throughout this page mg/kg and ppm by mass mean the same quantity. Third, recent editions of D1835 allow the residual matter requirement to be met by a gas-chromatographic residue determination to ASTM D7756 as an alternative to the ASTM D2158 evaporation route; check which route your certificate used before comparing two results.
Technical data

EN 589 requirements for automotive LPG

EN 589 is the European specification for LPG used as a vehicle fuel. It carries every purity line a fuel-gas specification carries and then adds two that only matter in an engine: a motor octane floor and a diene ceiling. The edition matters more here than on most specifications, because the sulphur ceiling and the diene requirement have both moved. The figures below are the current EN 589:2024 edition, with the superseded values identified.

Requirements of EN 589:2024 for automotive LPG (autogas), with the referenced test methods. Values from superseded editions are noted where they differ.
PropertyTest methodUnitLimit
Motor octane number, MON, minEN 589 Annex B (calculated from composition)89.0
Total diene content, including 1,3-butadiene, maxEN 27941 / ISO 7941% (m/m)0.5
1,3-butadiene content, maxEN 27941 / ISO 7941% (m/m)< 0.10 (limit introduced by the 2024 edition)
Hydrogen sulphideEN ISO 8819pass (absent)
Total sulphur content after odorisation, maxEN 17178 / EN ISO 20846 / EN ISO 20884mg/kg (= ppm by mass)30 (editions before 2024 allowed 50)
Copper strip corrosion, 1 h at 40 °C, maxEN ISO 6251classclass 1
Evaporation residue, maxEN 15470 / EN 15471mg/kg60
Gauge vapour pressure at 40 °C, maxEN ISO 4256 / EN ISO 8973kPa1550
Gauge vapour pressure, min, at the temperature of the applicable climatic class A to EEN ISO 4256 / EN ISO 8973kPa150
Water content — free waterEN 15469absent
Odourdistinctive and unpleasant, detectable below the lower flammable limit
The two vapour pressure lines work as a pair and they are the reason EN 589 is not a fixed recipe. The 1550 kPa ceiling at 40 °C limits how propane-rich the fuel may be, so that a vehicle tank and its fittings are not overpressured in a hot summer. The 150 kPa minimum is a cold-weather floor: the fuel must still develop that gauge pressure at the low temperature assigned to its climatic class, and EN 589 defines five classes, A to E, so that each country can hold that floor through its own winter. The class applicable to a given country and season is fixed nationally, which is why a summer-grade autogas cargo can be perfectly compliant in one market and unusable in another. The 2024 edition revised the vapour pressure requirement upward at the cold end, so confirm the class table in the edition your contract names rather than working from an older reference. The motor octane and diene limits do not appear in ASTM D1835 at all — MON protects the engine against knock, and the 0.5 % (m/m) total diene ceiling, now backed by a separate 1,3-butadiene limit below 0.10 % (m/m), limits the formation of gums and deposits in injectors and vaporisers, which is a real risk in refinery-derived rather than gas-plant material. Two edition traps are worth stating plainly. The diene limit is a mass fraction, not a mole fraction, and the two are not interchangeable for a C4 species in a C3-rich fuel. And the sulphur ceiling has been halved from the 50 mg/kg that older EN 589 references still quote: a cargo bought against "EN 589, 50 mg/kg sulphur" is not compliant with the standard as it now stands.
How to read it

What each test on an LPG certificate actually protects you against

An LPG certificate is short. Every line on it is there because something specific went wrong often enough to justify a standard, and a certificate is worth reading for what it omits as much as for what it reports.

Composition by gas chromatography — ASTM D2163 / ISO 7941

This is the master analysis and the one line a buyer should never accept a certificate without. It reports the component breakdown — ethane, propane, propene, isobutane, n-butane, the butenes, pentanes and heavier — from which almost everything else can be predicted. It is what proves the propane-to-butane ratio you paid for is the ratio in the tank, and it is what reveals a pentane-and-heavier tail that will not vaporise at all and will simply accumulate in the customer's vessel as unusable liquid. Where a contract names a mix ratio, D2163 is the method that makes that clause enforceable.

Vapour pressure — ASTM D1267, ASTM D6897, ISO 4256

Measured at 37.8 °C in the ASTM system and at 40 °C in the European system, so check which temperature a figure refers to before you compare two certificates. ASTM D1267 uses an LPG sampling cylinder and a pressure gauge; ASTM D6897 is a mini-method expansion technique. This value is the one that must be matched against the design pressure of the receiving tank, the ISO container or the ship. ASTM D2598 provides a calculation route to vapour pressure and relative density from the gas chromatography composition, which is useful for checking a certificate for internal consistency: if the reported composition and the reported vapour pressure do not agree, one of the two numbers is wrong.

Total sulphur — ASTM D6667, ASTM D2784, EN 17178, EN ISO 20846

The single most common specification error on this product is quoting one sulphur ceiling for everything. ASTM D1835 sets 185 mg/kg for commercial propane, 140 mg/kg for commercial butane and for propane–butane mixtures, and 123 mg/kg for special-duty propane HD-5. EN 589:2024 sets 30 mg/kg after odorisation for automotive LPG, tightened from the 50 mg/kg that earlier editions allowed and that a great many published tables still repeat. Milligrams per kilogram and parts per million by mass are the same unit; parts per million by volume is not, and a figure quoted without saying which is unusable. Sulphur matters for corrosion in the customer's equipment, for emissions in engine and burner applications, and increasingly for national fuel-quality regulation at destination. Note the phrase after odorisation in EN 589: the odorant itself is a sulphur compound, so the limit is applied to the product as delivered, not to the base gas before the odorant was injected, and at a 30 mg/kg ceiling the odorant contribution is no longer a rounding error.

Copper strip corrosion — ASTM D1838 / EN ISO 6251

A polished copper strip is exposed to the liquid LPG for one hour and then compared against a reference standard. A class 1 result means the product will not attack the copper and brass in valves, regulators, gauges and burner trains. It is a fast, cheap test and it is the most direct evidence you have that corrosive sulphur species are not present in a form the total sulphur figure alone would not reveal.

Residue on evaporation — ASTM D2158 / EN 15470 and EN 15471

A measured volume of LPG is allowed to evaporate and whatever is left behind is measured — a maximum of 0.05 mL per 100 mL under ASTM D1835, and a maximum of 60 mg/kg under EN 589. Recent editions of D1835 also permit the residue to be determined chromatographically to ASTM D7756 instead, which reports a mass concentration rather than a volume, so the two routes are not directly comparable numbers. The residue is heavy hydrocarbon, compressor oil carried over from the plant, or plasticiser picked up from unsuitable hoses. It does not evaporate in the customer's vessel, so it accumulates, fouls regulators and vaporisers, and eventually has to be drained and disposed of. The oil stain observation reported alongside it under ASTM D2158 is the qualitative check for exactly that carried-over oil.

Water, free and dissolved — ASTM D2713 and EN 15469

Free water in LPG is a freezing hazard rather than a quality nuisance. As liquid LPG expands through a regulator or a valve orifice it cools sharply, and any free water present freezes at that point and blocks the flow — which is precisely what the ASTM D2713 valve freeze test is designed to detect. Free water also sits at the bottom of a vessel, where it promotes internal corrosion and where it will be drawn off first on a bottom-outlet tank. Both the ASTM and EN systems require free water to be absent, and antifreeze agents such as methanol are sometimes added in cold climates. Ask whether any has been added, because it changes what the vessel drains.

Hydrogen sulphide — ASTM D2420 / EN ISO 8819

A pass or fail against a lead acetate paper. Hydrogen sulphide is acutely toxic, corrosive, and it deadens the sense of smell at concentrations well below those that harm you, which makes it the one contaminant whose presence undermines the entire odorisation safety case.

The omissions that should stop a transaction

  • No gas chromatography. A certificate reporting only vapour pressure and sulphur has not told you what is in the tank.
  • No statement on odorisation. Odorised or not odorised is a binary fact with life-safety consequences and it belongs on the certificate.
  • No parcel, tank or batch reference and no sampling date. A result that cannot be tied to the cargo in front of you cannot be relied on in a dispute.
  • Values sitting exactly on the specification limits across every line. Real batches scatter. A certificate that reports the specification back to you is reporting the specification, not the batch.
Physical data

Propane and butane compared: the numbers that drive design decisions

These are the published physical properties of the two principal components. Commercial grades sit close to them, and a mixture sits between them roughly in proportion to its composition.

Indicative physical properties of propane and n-butane. Commercial grades vary slightly with the minor components present.
PropertyUnitPropanen-ButaneWhy a buyer cares
Boiling point at 101.325 kPa°C−42.1−0.5Butane stops vaporising usefully near and below freezing
Liquid relative density at 15 °Cabout 0.51about 0.58Converts contract tonnes into loaded cubic metres
Vapour relative density, air = 11.522.01Vapour sinks and pools — the core safety hazard
Liquid to gas expansion at 15 °Cvolume ratioabout 270 : 1about 235 : 1A small liquid leak produces a very large gas cloud
Gauge vapour pressure at 15 °CkPaabout 630about 80Winter draw-off and regulator inlet pressure
Gauge vapour pressure at 40 °CkPaabout 1270about 280Sets vessel, cylinder and hose design pressure
Gauge vapour pressure at 50 °CkPaabout 1610about 400Summer stock standing in an unshaded yard
Gross calorific value, mass basisMJ/kgabout 50.3about 49.5Nearly identical — mass buys the same energy
Gross calorific value, liquid volume basisMJ/Labout 25.5about 28.9Butane carries roughly 13 % more energy per litre of tank
Flammable limits in airvolume %2.1–9.51.8–8.4A leak reaches the flammable range very quickly
Auto-ignition temperature°Cabout 470about 370Hot surfaces ignite the cloud without any spark
Flash point°Cabout −104about −60The product is always far above its flash point in service
Stoichiometric air requirementm³ air per m³ gasabout 24about 31Burner, appliance and vaporiser sizing
The three rows that matter most for safety are the vapour relative density, the expansion ratio and the flammable limits, and they compound each other. Because propane vapour is about one and a half times as dense as air and butane vapour about twice as dense, a release does not disperse upward the way natural gas does. It flows downhill, fills pits, trenches, drains, cellars, ship holds and the floor of a shipping container, and it can travel a considerable distance along the ground to find an ignition source.
Commercial variable

How the propane–butane ratio changes the cargo

The pressures below are calculated from the pure-component saturation pressures on an ideal-solution basis and rounded. They are for orientation when matching a mix ratio to a climate and to a receiving vessel's design pressure.

Indicative behaviour of propane–butane mixtures by liquid volume ratio.
Propane / butane, liquid volumeGauge vapour pressure at 15 °CGauge vapour pressure at 40 °CBubble point at atmospheric pressureWhere the ratio is normally used
100 / 0about 630 kPaabout 1270 kPaabout −42 °CCold climates, exposed outdoor tanks, winter-grade autogas, HD-5 engine fuel
70 / 30about 480 kPaabout 1000 kPaabout −36 °CWinter autogas grades and general-purpose export mixture
50 / 50about 370 kPaabout 810 kPaabout −30 °CThe most widely traded domestic cylinder mixture
30 / 70about 260 kPaabout 600 kPaabout −23 °CWarm-climate cylinder and bulk fuel supply
0 / 100about 80 kPaabout 280 kPaabout −0.5 °CAerosol propellant, lighter fuel, warm-climate industrial fuel, petrochemical feed
Two cautions apply to this table. First, these are calculated orientation figures — the value that binds a contract is the measured vapour pressure to ASTM D1267, ASTM D6897 or ISO 4256 on the actual parcel, and ASTM D2598 gives the recognised calculation route from the gas chromatography composition. Second, the bubble point is not the practical cold-weather limit. When vapour is drawn from a cylinder or tank, propane vaporises preferentially and the residual liquid becomes steadily more butane-rich, so pressure falls as the vessel empties. A mixture that started at 50/50 can end its life behaving like commercial butane. This is why a cylinder in cold weather appears to run out while it still contains liquid, and it is the single most common technical complaint in a market that has been supplied with a butane-rich mix.
Safety

Handling, storage and fire safety

LPG has an excellent safety record when the physics is respected and a very unforgiving one when it is not. Everything in this section follows from three facts: the vapour is heavier than air, the liquid expands enormously on release, and the liquid also expands substantially with temperature inside a closed vessel.

The vapour goes down, not up

Propane vapour is about 1.5 times the density of air and butane vapour about 2.0 times. Unlike natural gas, an LPG release does not rise and disperse. It sinks, spreads across the floor as a shallow layer, and accumulates in any low point — inspection pits, cable trenches, drains, sumps, basements, lift shafts, the bilges of a vessel, the floor of a closed shipping container. It will travel along the ground away from the leak and can reach an ignition source at a distance with nothing visible in between. Every practical control follows from this: LPG is stored outdoors or in a ground-level store with low-level ventilation, never below ground; cylinders are kept away from drains and pits; and where fixed gas detection is installed the detector heads go near floor level, because a head mounted at ceiling height will sit in clean air while the room fills underneath it.

The arithmetic of a small leak

One litre of liquid propane produces roughly 270 litres of vapour. The lower flammable limit is 2.1 percent by volume. Those two numbers together mean that one litre of escaped liquid can bring about 13 cubic metres of air into the flammable range. A single 12 kg cylinder emptied into a closed space releases around 24 litres of liquid, roughly 6.4 cubic metres of vapour, and enough to carry something in the order of 300 cubic metres of air into the flammable range — a room considerably larger than the one most cylinders sit in. This is why LPG incidents are so often building-destroying rather than localised, and why any smell of gas indoors is an evacuate-and-ventilate event rather than a maintenance call.

Odorisation, and its limits

Commercial propane and butane are essentially odourless. Ethyl mercaptan (ethanethiol) is added specifically so that a leak is detectable by smell well before the mixture reaches the lower flammable limit — the accepted design intent is detection at about one-fifth of the LEL, roughly 0.4 percent by volume for propane. NFPA 58 recognises an addition rate of 1.0 lb of ethyl mercaptan per 10,000 US gallons of LPG, about 0.45 kg per 37.85 cubic metres, as sufficient for that purpose. Three limitations must be understood by anyone relying on it:

  • Odour fade is real. Mercaptan adsorbs onto the internal surfaces of new or newly refurbished cylinders and tanks, onto rust and mill scale, and it is stripped out almost completely when gas passes through soil from a buried leak. A cargo that left the terminal correctly odorised can arrive at the burner with markedly less odour than it started with.
  • Olfactory fatigue. A person standing in a slowly building leak stops smelling it. So does anyone with a cold, and so does anyone in the presence of hydrogen sulphide.
  • Not all LPG is odorised. Petrochemical feedstock and some industrial parcels are supplied unodorised by design. Whether a cargo is odorised must be stated in the contract and on the certificate, and an unodorised parcel changes the entire gas detection requirement at the receiving site.

Odour is a warning device, not a detection system. Where people work around LPG in enclosed spaces, fixed low-level gas detection is the control that actually does the job.

Why nothing is ever filled to 100 percent

Liquid LPG has a coefficient of cubical expansion far higher than water — propane expands roughly 0.3 percent per degree Celsius, well over ten times the rate of water. A vessel filled completely with liquid has no vapour space to absorb that expansion, so a modest temperature rise produces a hydraulic pressure increase that will burst the shell or lift the relief valve and discharge liquid rather than vapour. Filling is therefore controlled on a mass basis against the vessel's water capacity:

  • Propane: maximum filling ratio 0.42 kg per litre of water capacity under ADR/RID packing instruction P200.
  • n-Butane: maximum filling ratio 0.51 kg per litre of water capacity.
  • Isobutane: maximum filling ratio 0.49 kg per litre of water capacity.
  • Propane–butane mixtures: a ratio between those figures, commonly 0.43 kg per litre, set by the declared composition.

In practice this leaves a propane cylinder about 82 percent liquid-full by volume at a 15 °C filling temperature — 0.42 kg per litre divided by a liquid density of about 0.51 kg per litre — and the remaining space is what absorbs the expansion as the cylinder warms toward the 50 to 55 °C design case. NFPA 58 sets equivalent volumetric filling limits for bulk containers, tightening the allowance as ambient temperature and container type require. Two operational consequences follow. First, a cylinder or tank must never be filled by volume alone, and never by pressure — it is filled by weight or by a fixed maximum liquid level device. Second, overfilling is not a paperwork error; it converts a pressure vessel with a designed vapour cushion into a hydraulically solid one.

BLEVE and fire exposure

The failure mode that defines LPG firefighting doctrine is the boiling liquid expanding vapour explosion. When flame impinges on a vessel, the portion of the shell in contact with liquid is cooled from the inside and survives. The portion above the liquid line is not: the vapour carries heat away poorly, the steel there loses strength, and it does so while the internal pressure is rising and the relief valve is discharging. The shell tears, the pressure drops to atmospheric instantaneously, the entire liquid inventory flashes to vapour, and the result is a fireball plus vessel fragments thrown a long distance along the axis of a horizontal tank. Relief valves do not prevent this — they protect against overpressure, not against loss of shell strength.

The practical rules that follow are specific:

  • Apply cooling water to the vapour space of a fire-exposed vessel, not just to the wetted portion, and do so from a protected position using fixed monitors or unmanned equipment where possible.
  • Never approach the ends of a horizontal vessel. If it fails, that is the direction the fragments travel.
  • Withdraw immediately on any of the recognised pre-failure signs: a rising-pitch or intensifying noise from the relief valve, discoloration or bulging of the shell, or the disappearance of flame from a vent that had been burning steadily.
  • Do not extinguish a burning LPG jet until the flow can be stopped. A burning leak is a controlled hazard. An extinguished but still-flowing leak builds an unconfined vapour cloud that will find an ignition source and detonate. Isolate the supply first; let the remaining inventory burn out while cooling everything around it.
  • Water will not extinguish an LPG fire and a solid jet directed into liquid simply spreads it. Water is a cooling and shielding medium here. Dry powder is appropriate for small incidental fires once the source is isolated.

Cold burns, asphyxiation and static

Liquid propane leaves a fitting at around minus 42 °C. Skin contact causes an immediate cold burn, and the injury is often worse than it first appears; gloves and eye protection are required for any transfer or disconnection work where liquid can be released. LPG is not toxic, but it is a simple asphyxiant that displaces oxygen, and because it collects at low level the oxygen-deficient layer is exactly where a person who has collapsed will be lying. Confined space entry procedures apply to any pit, tank or hold that has contained LPG.

Static electricity is a credible ignition source during transfer. Road tankers must be bonded and earthed to the fill point before hoses are connected, engines are stopped, and mobile phones and other non-certified electrical equipment stay outside the transfer zone. Hoses, couplings and emergency shut-off arrangements are inspected before each transfer, and excess flow valves are there precisely because a hose failure during transfer is the highest-consequence routine risk in LPG distribution.

Cylinders and their paperwork

Cylinders are stored and used upright, without exception, so that the pressure relief valve sits in the vapour space; a relief valve discharging liquid instead of vapour discharges roughly 270 times more material into the atmosphere. Cylinders are kept out of direct sun, off wet ground, secured against falling, away from oxidisers and away from any drain or opening leading below ground level. A cylinder is only refilled if its periodic inspection is in date — commonly up to a ten-year interval for domestic steel cylinders under EN 1440 and the European transportable pressure equipment regime, with different requalification cycles applying to DOT-specification cylinders in the United States. Cylinder construction is covered by EN 1442 and ISO 4706 for welded steel LPG cylinders, and valves by EN ISO 14245.

Transport classification

LPG is a Class 2.1 flammable gas in every international transport regime. The UN numbers a shipper will see are UN 1965 for hydrocarbon gas mixture, liquefied, n.o.s. (the usual entry for commercial propane–butane mixtures), UN 1075 for petroleum gases, liquefied (the generic LPG entry, used where the mixture is not further identified), UN 1978 for propane, UN 1011 for butane and UN 1969 for isobutane. Sea carriage in packages and portable tanks follows the IMDG Code, road and rail in Europe follow ADR and RID, and bulk carriage by sea falls under the IGC Code for gas carriers. Segregation from oxidising substances and from sources of ignition is mandatory, and the dangerous goods declaration accompanying the cargo must carry the correct UN number for the actual composition rather than a generic one.

Supply

How LPG is packed, stored and moved

The receiving infrastructure decides the supply mode, not the other way round. This is the question to settle before anything else in an LPG inquiry.

1

Filled cylinders

Welded steel cylinders to EN 1442 or ISO 4706, valves to EN ISO 14245, commonly in nominal net contents from 5 kg to 45 kg. Filled by weight or fixed maximum liquid level, never by pressure. Periodic inspection to EN 1440 or the applicable national regime.

2

Bulk road tanker

Pressurised road transport to ADR for domestic and commercial bulk tanks, with bonding and earthing, excess flow protection and emergency shut-off at the transfer point. Suits customers with a fixed bulk vessel and a metered delivery arrangement.

3

LPG ISO tank container

Pressurised portable tank under IMDG portable tank instruction T50, intermodal on road, rail and container ship. The practical choice for parcel-size volumes to a market without a refrigerated import terminal.

4

Fully pressurised gas carrier

Cargo carried at ambient temperature in cylindrical or spherical pressure tanks, with design pressures in the region of 17 to 18 barg, that is 1700 to 1800 kPa gauge in the units used elsewhere on this page. Small regional and coastal parcels. No refrigeration plant needed at either end, which is the whole point of the mode.

5

Semi-pressurised, semi-refrigerated

Partial refrigeration at reduced pressure, typically down to around minus 48 °C, with a reliquefaction plant aboard. The flexible middle option, able to discharge into either a pressurised or a refrigerated shore facility.

6

Fully refrigerated

Propane carried at about minus 42 °C and butane at about minus 0.5 °C at near-atmospheric pressure in insulated prismatic tanks. Efficient for large parcels, but only usable where the receiving terminal has refrigerated storage and a vapour handling system.

Trade practice

Pressurised or refrigerated, and what the paperwork has to prove

An LPG transaction is settled on three things: the composition, the quantity determination method and the compatibility of the shipment mode with the receiving facility. Getting any of the three wrong is expensive after the cargo has sailed and cheap to fix before.

Choosing between pressurised and refrigerated

The choice is not primarily about the ship. It is about what the buyer has ashore. Pressurised shipment carries the cargo at ambient temperature, which means the receiving side needs pressure vessels rated for the vapour pressure of the actual product at the hottest temperature it will see — for propane that is a design case in the region of 1600 kPa gauge at 50 °C, and a facility built for butane service will not have it. Refrigerated shipment carries the cargo cold at near-atmospheric pressure, which is far more efficient per tonne on a long voyage but requires insulated storage, a boil-off and vapour return system, and materials qualified for cryogenic service at the receiving terminal.

The mismatch cases are the ones that cost money. Discharging refrigerated cargo into a pressurised shore tank means warming it and accepting the pressure that results. Loading pressurised cargo into a refrigerated tank means flashing a fraction of it on entry and having somewhere for that vapour to go. Semi-pressurised, semi-refrigerated tonnage exists precisely because it can serve both sides, which is why it dominates the flexible parcel trade. For a first shipment into a new market, the honest sequence is: confirm the discharge facility's design pressure and temperature capability, then choose the ship, then fix the mix ratio — not the reverse.

Determining the quantity you are paying for

LPG cannot be gauged with a dip tape. Quantity is established by closed measurement: liquid level from the tank gauging system, liquid temperature, vapour space pressure and temperature, and a density figure. Density comes either from direct measurement by pressure hydrometer to ASTM D1657, or by calculation from the gas chromatography composition using ASTM D2598 or ISO 8973. Observed volume is corrected to 15 °C using the light hydrocarbon correction procedures in API MPMS Chapter 11.2 and ASTM D1250. The vapour in the tank ullage carries real mass and is accounted for separately.

Two commercial points follow. First, decide in the contract whether the invoice quantity is ship's figures or shore tank figures, and what tolerance triggers a joint investigation — this is the single most common quantity dispute in the trade. Second, sampling for the certificate must be by a purpose-built closed pressure sampling cylinder taken under supervision. An LPG sample cannot be drawn into an open container, and a certificate produced from an improperly taken sample is not defensible whatever the laboratory says.

The document set to insist on

  • Certificate of Analysis for the parcel, including the full gas chromatography composition to ASTM D2163 or ISO 7941, vapour pressure, total sulphur, copper strip corrosion, residue on evaporation and free water, with the tank or parcel reference and the sampling date on the face of it.
  • Safety Data Sheet for the actual grade supplied, which the receiving terminal, the carrier and increasingly destination customs will all ask for.
  • Dangerous goods declaration with the correct UN number and Class 2.1 classification for the composition actually shipped.
  • Odorisation statement — odorised or unodorised, and if odorised, the odorant and the addition rate.
  • Certificate of origin, commercial invoice, packing list and bill of lading, and for cylinders, the manufacturing and periodic inspection certificates.
  • Independent inspection report covering supervised closed sampling, quantity determination and seal records at load port. On a pressurised cargo this is the only practical way to convert a later disagreement into a document.

Clauses worth writing into the contract

  • The propane-to-butane ratio expressed as a range with a stated tolerance, and the test method that governs it.
  • A vapour pressure ceiling matched to the design pressure of the receiving vessel, not merely to the standard.
  • The sulphur ceiling, with the destination's national fuel regulation named if one applies.
  • Odorisation stated explicitly, in both directions — an unodorised parcel delivered into a fuel distribution chain is a serious safety failure, and an odorised parcel delivered as petrochemical feed can be equally unacceptable.
  • Free water absent, with the test method, and disclosure of any antifreeze agent added.
  • The quantity basis, the density determination method and the volume correction procedure.

Pricing in this product is normally formula-based against published monthly or daily index quotations rather than fixed, so the pricing clause, the quotation period and the quantity basis together determine what is actually invoiced. Fix all three in the same document.

Buyer questions

Frequently asked questions about LPG

What is the difference between LPG, propane and butane?

LPG is the family name. Propane and butane are the two members of it that are traded in volume. Propane boils at about minus 42 °C and carries a high vapour pressure, roughly 1270 kPa gauge at 40 °C. Butane boils at about minus 0.5 °C and carries roughly 280 kPa at the same temperature. Most of the world buys a propane–butane mixture and specifies the ratio, because the ratio is what determines cold-weather performance and the pressure rating the receiving equipment must have.

Which propane-to-butane ratio should I buy?

Match it to the coldest ambient temperature the product will be used at and to the design pressure of the receiving vessel. A propane-rich mixture such as 70/30 vaporises reliably in cold weather but demands a higher-rated tank. A butane-rich mixture such as 30/70 gives more energy per litre of storage and lower pressure, but in a market with cold nights it will leave unvaporised liquid in the cylinder. Note also that as vapour is drawn off, propane depletes first and the residual liquid becomes progressively more butane-rich, so the practical cold limit is always warmer than the initial bubble point.

Which standard applies to my LPG, EN 589 or ASTM D1835?

ASTM D1835 is the general commercial specification for propane, butane, propane–butane mixtures and HD-5 propane, and it is what most export fuel-gas contracts outside Europe are written against. EN 589 applies specifically to LPG used as an automotive fuel in Europe and adds two requirements no fuel-gas specification contains: a minimum motor octane number of 89.0 and a maximum total diene content of 0.5 % (m/m), now backed by a separate 1,3-butadiene limit below 0.10 % (m/m). EN 589 is also much tighter on sulphur — 30 mg/kg after odorisation in the 2024 edition, against 185 mg/kg for commercial propane under D1835. If the product will be sold as autogas in Europe, EN 589 governs, and the contract should name the edition because both the sulphur and the vapour pressure requirements have moved. If it will be burned in appliances or industry, ASTM D1835 or the national equivalent is the reference.

Why is an LPG cylinder never filled to 100 percent?

Because liquid LPG expands with temperature at roughly 0.3 percent per degree Celsius, more than ten times the rate of water. A vessel with no vapour space has nowhere to absorb that expansion, so a hot afternoon produces a hydraulic pressure rise that can burst the shell or force the relief valve to discharge liquid. Filling is controlled by mass against water capacity: 0.42 kg per litre for propane, 0.51 kg per litre for n-butane and 0.49 kg per litre for isobutane under ADR packing instruction P200. For propane that leaves the cylinder about 82 percent liquid-full by volume at a 15 °C filling temperature, and the vapour space above it is what absorbs the expansion as the cylinder warms.

Why does LPG vapour collect at low level, and what does that mean for storage?

Propane vapour is about 1.52 times the density of air and butane vapour about 2.01 times, so a release sinks and spreads rather than dispersing upward. It fills pits, trenches, drains, basements, ship holds and the floors of closed containers, and it can travel along the ground to a remote ignition source. LPG is therefore stored outdoors or at ground level with low-level ventilation, never below ground, away from drains and openings leading downward, and any fixed gas detection is mounted near floor level.

What is HD-5 propane?

HD-5 is the special-duty propane grade in ASTM D1835, intended primarily for engine fuel. On top of the requirements common to all grades it sets a minimum propane content of 90 liquid volume percent and a maximum propene content of 5 liquid volume percent, both determined by gas chromatography to ASTM D2163. The propene ceiling is what distinguishes it: propene burns differently, affects octane, and is far more likely to be present in refinery-derived than in gas-plant material.

Does the LPG have to be odorised?

For fuel use, yes in practice, and it should be stated on the certificate. Commercial propane and butane are essentially odourless, so ethyl mercaptan is added so that a leak is detectable by smell at roughly one-fifth of the lower flammable limit. NFPA 58 recognises an addition rate of 1.0 lb per 10,000 US gallons, about 0.45 kg per 37.85 cubic metres. Petrochemical feedstock parcels are frequently supplied unodorised by design, which is a legitimate requirement but changes the entire gas detection case at the receiving site. Odorised or unodorised must be written into the contract, not assumed.

Should I take a pressurised or a refrigerated shipment?

It depends entirely on what the discharge facility can accept. Pressurised shipment arrives at ambient temperature and needs shore vessels rated for the product vapour pressure at the hottest temperature it will see. Fully refrigerated shipment arrives cold at near-atmospheric pressure and needs insulated storage plus a vapour handling system. Semi-pressurised, semi-refrigerated tonnage can serve either side, which is why it carries much of the flexible parcel trade. Confirm the terminal capability first, then choose the mode.

QC
How this page is maintainedSpecification limits on this page are reproduced from the published requirements of EN 589 and ASTM D1835 and are attributed to the test methods that produce them. Two of them are grade- or edition-sensitive and are shown that way deliberately: the ASTM D1835 total sulphur ceiling differs across the four grades rather than being a single number, and the EN 589 sulphur limit was reduced to 30 mg/kg in the 2024 edition from the 50 mg/kg still widely quoted elsewhere. Physical property figures for propane and butane are published values rounded for practical use, and the propane–butane mixture pressures are calculated on an ideal-solution basis and labelled as indicative rather than measured. Filling ratios are the ADR/RID packing instruction P200 values. Everything here is provided for technical orientation and commercial discussion. Standards are revised periodically and national fuel regulations at destination may impose tighter limits than either standard requires. The binding specification for any shipment is the one written into the sales contract and evidenced by the parcel Certificate of Analysis, and the safety guidance here does not replace the Safety Data Sheet for the grade actually supplied or the applicable national gas code. If you find a value on this page that conflicts with a current standard, tell us and we will correct it.

Request an LPG quotation

Send the grade or the propane-to-butane ratio you need, the quantity, whether you require cylinders, bulk, ISO tank or a vessel parcel, the destination port and the Incoterm. State the design pressure and temperature capability of the receiving facility and whether the product must be odorised, and the offer will be checked against those constraints before it is priced. If you are buying against EN 589, name the edition, because the sulphur ceiling and the cold-end vapour pressure requirement both changed in 2024. Enquiries are handled on WhatsApp at +971 56 144 5733.

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